Building the Fastest Pinewood Derby Car Book
Building the Fastest Pinewood Derby Car
Table of Contents:
Chapter 1: Planning
The first step is familarizing yourself with the process. What tools do you need? Which science principles do you need to understand?
This chapter covers:
- What to do before you start building your car
- Safety procedures
- Anatomy of a pinewood derby car
- Official pinewood derby rules
- The three principles of speed
Chapter 2: Designing
Decide on the design for your pinewood derby car. This involves more than just picking a good looking shape.
- General guidelines for car design
- Eight sample car designs with templates
- Blank pattens for creating your own design
Chapter 3: Shaping
After progressing through this chapter, your project will actually start looking like a car.
- Tool overview
- Prepping the axle slots
- Drilling extended axle holes
- How to use the Pro-Body Tool
- Attaching the pattern
- How to use patterns on thin designs
- Drilling axle glue holes
- Weight trim holes
- Coping saw skills
- Using other tools to shape your car
- Final sanding
Chapter 4: Adding Weights
Properly adding weights to your car is one of the easiest things you can do to increase the speed of the car.
- The different types of weights
- Lead wire weights
- Tungsten cylinders
- Tungsten disc
- Tungsten cubes
- Tungsten canopy
- Attaching the weights to your car
- How to use trim weights
Chapter 5: Finishing
This chapter will show you how to make your car look super cool. Your car will be the envy of all the other racers after this step!
- Types of finish
- Brush painting
- Spray painting
- Airbrush painting
- Wrapping with paper
- Permanent markers
- Duct tape
- Film covering
- Final touches
- Hardening the area around the axle hole
- 12 finishing templates
Chapter 6: Axle Preparation
- Axle prep tools
- How to find the best axles
- Removing the burrs
- Taper the axle head
- How to use the Pro-Axle Press tool
- Polishing the axles
- Making grooved axles
Chapter 7: Wheel Preparation
- Wheel prep tools
- How to select the best wheels
- Using a gauge
- How to use the Pro-Wheel Shaver
- Polishing the inside rim
- Polishing the wheel bore
Chapter 8: Assembly
Read the secrets of perfectly assembling your car. All the fine tuning and adjusting is done at this step to get your car running as fast as it can.
- Assembly tools
- Wheel lubrication
- Attaching the wheels to the car
- Setting up a test surface
- Building your own test track
- Bending axles
- Rear wheel alignment
- Front wheel alignment
- Using the rail riding technique
- Final wheel lubrication
- Burnishing the wheels
- Final weighting
Chapter 9: Race Day
Your car is ready to go. Now what? This chapter explains everything you need to know about race day.
- Race day supplies
- What to bring to the race
- Race results log