Weigh all car parts before assembling. The weight
has notches that can be broken off with pliers. Break off excess
weight until the total weight is slightly more than 5 oz. You
can always remove excess weight on the day of the race by breaking
off additional notches. Remember to bring pliers to the race.
Prepare the car body by sanding it until it is smooth. Use the
medium sandpaper first then the
fine sandpaper. Use wood putty to fill any gaps, cuts or
scratches. |
Test fit front and rear fenders, rear spoiler, engine block,
rollbar, steering wheel, back of seat, driver and dash cover.
If needed, sand any areas that do not fit. Glue all parts
to the car body . |
Paint the white section first with the accent paint according
to the picture on the box. Sand lightly then paint a second
coat. Allow to dry thoroughly. Mask off the white section
with masking tape. Paint the rest of the car red. Sand lightly
and paint again. Do not sand after the final coat. |
Glue all details except the rollbar and wheel and axle assembly. The
rollbar has small nubs where it attaches to the car. You can
sand the nubs off and glue the rollbar directly to the car or
mark where the nubs meet the car body. Use a safety pin to hollow
out space for the nubs then glue the rollbar on the car. Test
fit the decals. trim if needed. Apply the decals to the car. |
Paint the car with the clear finish. Do not sandpaper between
coats. |
Center
axles over the axle slots and gently tap them into the slots
with a small hammer. Glue axles in place. Lubricate the axles
with graphite where the wheels rotate. Add wheels and hub caps. Your
Pinewood Derby car is done! |
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